Apexis Engineering provides a turnkey engineering service for bespoke machinery, special purpose machines and factory plant.
For manufacturers success in the factory depends on more than just having the machines that ‘do the job’; having your machinery and equipment design to align perfectly with how you produce your products every day. With a turnkey engineering partner who can handle your investment from concept to completion.
The power of a concept to completion approach
Traditional machinery projects can involve multiple suppliers, misaligned priorities, and endless meetings to keep everything moving. A concept to completion model eliminates those frustrations by giving you a single engineering partner who oversees every stage from the initial idea and feasibility studies to final installation and commissioning.
By managing the full lifecycle, Apexis Engineering ensures that design intent, manufacturability, and functionality all stay perfectly aligned. The result? Bespoke machinery that performs better, integrates faster, and costs less over its lifetime.
Turning requirements into reality seamlessly
Every project at Apexis Engineering starts with understanding your process. Whether you need a special-purpose assembly machine, a material handling system, or a full production plant, we translate your operational goals into practical designs.
Here’s how we make it happen:
- Concept and feasibility where we explore possibilities, create sketches and 3D CAD concepts, and validate ideas against the project brief.
- Design and development covering the mechanical, electrical, and control systems which are developed in parallel for maximum efficiency and integration.
- Manufacture and assembly of your machinery using our trusted network of fabricators, machinists, and control panel builders, components are produced to exacting standards.
- Installation and commissioning where our Avetta-approved teams handle on-site setup, ensuring every system complies with your safety and performance requirements.
- Handover and support when required once operational, we provide testing, documentation, and training to make sure your team can run the equipment confidently.
At every step, Apexis Engineering maintains accountability with one team responsible for quality, timelines, and performance when we handle concept to completion for you.
The benefits for your Factory
Partnering with a turnkey engineer offers significant operational advantages:
- Reduced project risk with one point of contact, there’s less chance of miscommunication or component mismatch.
- Shorter lead times with parallel design and manufacturing phases compressing schedules without compromising quality.
- Built-in expertise with Apexis Engineering brings together mechanical design engineers, controls specialists, and certified installers under one umbrella.
- Custom-fit solutions, each system is designed specifically for your processes, not adapted from an existing product line.
When you choose Apexis Engineering, you’re not just purchasing a machine – you’re investing in a fully engineered solution designed to deliver results.
We make it happen
At Apexis Engineering, our turnkey approach ensures that bespoke machinery projects move smoothly from concept to completion, guided by experienced engineers who understand the realities of modern manufacturing and materials handling.
Because when you need a partner who can take an idea off the drawing board and into your production line you can trust us to make it happen.
Case study: Granulate Plant
We sign a NDAs so we can’t always tell you in full about our projects however there are some we can.
The Challenge
A large roof tile manufacturer had an issue with their granulate recovery system whereby it was difficult to maintain screw conveyors and bucket elevators. Another major issue was the amount of waste that was produced with each production run using the existing system. The maintenance team were undertaking tasks in an unsafe environment which meant no preventative maintenance tasks were being undertaken. The reclamation rates for the granulate were really poor. A new system needed to be designed and manufactured to make a safer and more reliable system.
Our Process
A concept was developed by Apexis Engineering which was a simple lean-phase pneumatic conveying system. Once the concept was approved the next stage was to complete the manufacturing pack which included a detailed bill of materials and assembly pack. The final stage was to complete the manufacturing and installation of the granulate recovery system.
The output / result
The new plant provides safe access for maintenance work, the new equipment has virtually no moving parts so is very reliable and easy to maintain. Any spillage from the screw conveyor and bucket elevators has been eliminated. The expensive raw material is fed into the system in a much more controlled way which means it is better utilised and there is less waste with reclamation rates being almost 100%. The new system has totally eliminated cross-contamination at changeover and when changeover of colour is required it is an automatic process which has removed the need for an operator to dig out within the system which was a high-risk activity identified during the project briefing.
